Audi Q5 - Service Manual Page 38

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38 Audi ultra
Audi ultra:
Every gram less extends the lead.
Audi ultra, the pioneering lightweight technology
from Audi, is more than just the sum of its
individual components. It combines innovative
materials, intelligent design principles and
production processes that use resources sparingly
into an overall concept. Many Audi ultra lightweight
measures have already been implemented in the
Audi Q5 and Q5 hybrid quattro.
That starts with the body itself. The steel shell
design of the Audi Q5 and Q5 hybrid quattro
combines low weight with high rigidity. The
tailor-made floor pan is made using different
material thicknesses and qualities. The design
uses only as much material as necessary in all the
right places.
The principle has convinced others, too: when it
was launched in 2008, the Q5 body was honoured
with the world’s top prize for bodywork, the
EuroCarBody Award*.
Extensive use of hot- and cold-formed steels of
high rigidity classes allows thin metal panels to
be used for the body. The aluminium components
on the front and rear axles and the lightweight
cast aluminium wheels not only reduce the
overall weight but also the unsprung masses,
which in turn leads to an increase in driving
comfort. A lightweight brake reduces weight
even further.
Drive technologies such as direct fuel injection
and turbocharging have always made Audi
engines more powerful. The modern TDI and
TFSI engines in the Audi Q5 produce more power
with a smaller engine size, making them signifi-
cantly lighter than the corresponding engines
used in earlier model series. The combination
of a 4-cylinder engine with an electric motor
is particularly impressive. The Audi Q5 hybrid
quattro is one of the first full hybrids to use a
lithium-ion battery – the lightest type of battery
currently available.
Each lightweight component has an effect on
other components, allowing their dimensions to
be reduced as well. The result is a continuous
development process towards less and less
weight and more and more efficiency. In figures:
a vehicle that weighs 100 kg less can save up to
0.3 litres of fuel per 100 km.
* International Body Benchmark Conference EuroCarBody 2008, press release cf. www.automotive-circle.com/pdf/ecb08/ecb_press_e.doc.
The fuel consumption and CO₂ emission figures can be found from page 106 onwards.
Audi ultra on the podium: the Audi R18 ultra
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