Audi 2003 A8 Repair Manual

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292
Service
292
Home study program 292
For internal company use only
All rights reserved, including the right to
make technical changes
Copyright* 2002 AUDI AG, Ingolstadt
Department I/VK-35
D-85045 Ingolstadt
Fax +49 (0)841/89-36367
000.2811.12.20
Technically correct as at 007/02
Printed in Germany
adaptive air suspension
in the Audi A8
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Summary of Contents

Page 1 - Home study program 292

292Service292Home study program 292For internal company use onlyAll rights reserved, including the right to make technical changesCopyright* 2002 AUDI

Page 2

10Air supply unitSolenoid valve blockwith pressure senderPneumatic struts, FAAdaptive air suspensioncontrol unitVehicle levelsender, FADash panel inse

Page 3 - Contents

11Pneumatic struts, RAAccumulatorVehicle level sender, RABody acceleration sender292_012

Page 4 - Introduction

12System components292_013Hardware4E0 907 553 C * = Standard running gear4E0 907 553 D * = Sporty running gearControl unit J197The control unit is the

Page 5

13Pneumatic springConstruction:The pneumatic spring is encased in an alu-minium cylinder. In order to prevent dirt from getting between the cylinder a

Page 6 - Operation and display

14292_016System componentsShock absorberConstruction:A twin-tube gas-filled shock absorber with continuous electrical control is used (ccontin-uous da

Page 7

15Air supply unitThe air supply unit is installed at the front left of the engine compartment. This prevents any impairment of the acoustics in the pa

Page 8

16System componentsSolenoid valve blockThe solenoid valve block contains the pres-sure sender and the valves for actuating the pneumatic springs and t

Page 10 - System components

18System componentsPneumatic diagram292_020Air supply unitSolenoid valve block1Compressor V662 Air drier3a, 3b Non-return valves4 Exhaust throttle5 El

Page 11

19Pressure build-upPressure reductionThe appropriate valves 9a, 9b and 9c, 9d and the electrical exhaust solenoid valve 5 are opened. The air can flow

Page 12

The development of the running gear is subject to conflicting objectives. For now, besides "classic" aims such as function, driving safety,

Page 13 - Pneumatic spring

20System componentsSenders (sensors)Compressor temperature sender G290Construction:An NTC resistor is housed in a small glass case.Function:The sender

Page 14

21292_025Tabs for cri m pCable outletArrow forinstallationpositionBracketAcceleration senderIn order to achieve optimum damping for every driving cond

Page 15 - Air supply unit

22System componentsRest condition: The seismic mass is situated exactly in the middle between the counter-electrodes. The two capacitors C1 and C2 hav

Page 16

23Construction:The sender construction and the PIN designa-tion are the same as those of the allroad quat-tro (description in SSP no. 243).The four se

Page 17

24System functionsGeneral control conceptChanges in level are effected by axle, with correction of differences in level between the left and right-han

Page 18

25Notes

Page 19 - Pressure reduction

26System functions"automatic" mode (basic level)The suspension is oriented towards a more comfortable ride.Automatic motorway lowering of 25

Page 20

27"lift""comfort""automatic""dynamic"292_053Acceptance level for selecting "lift" mode 50 mph (80 km

Page 21

28System functionsControl concept for sporty running gear– Same levels but different damping maps for "dynamic", "automatic" and

Page 22

29Control concept for special operating conditionsCorneringSuspension adaptation is interrupted during cornering manoeuvres and continued after-wards.

Page 23

3ContentsPageCaution!Note!New!The home study program informs you about designs and functions. The home study program is not a Repair Manual!All values

Page 24 - System functions

30System functionsBraking manoeuvresDamping control is employed, particularly during ABS/ESP braking manoeuvres. Damp-ing is regulated as a function o

Page 25

31Lifting-platform modeThe system recognises lifting-platform mode by evaluating the signals from the vehicle level sender and by the length of time t

Page 26

32System functionsUsing a jack (service mode)There is no automatic recognition.Adaptive air suspension must be deactivated if a jack is to be used. Th

Page 27

33Emergency running functionIf a failure of system components or signals is detected, the full functional reliability of the system is generally no lo

Page 28

34InterfacesSystem overview of components with bus link (CAN, MOST)Diagnostic CANCAN comfortJ197 Adaptive air suspension control unitJ285 Control unit

Page 29

35G76, G77, G78, G289 FA and RA vehicle level sendersG290 Compressor temperature senderG291 Adaptive air suspension pressure sender (integrated in sol

Page 30

36J197 Adaptive air suspension control unit– System status (all)– Actuate warning lamp (5)– Actuate low level indicator (5)– Advance warning o

Page 31

37Information which is transmitted by the adaptive air suspension control unitInformation which is received and evaluated by the adaptive air sus-pens

Page 32

38InterfacesFunction diagramG76 Vehicle level sender, rear leftG77 Vehicle level sender, rear rightG78 Vehicle level sender, front leftG289 Vehicle le

Page 33

398292_051Ancillary signalsCAN HighCAN Low12

Page 34 - Interfaces

4IntroductionBasicsThe basics for understanding air suspension systems are contained in home study pro-grams 242 and 243 and are of course also valid

Page 35

40InterfacesOther interfacesThe wake-up signalto wake the adaptive air suspension control unit from sleep mode is transmitted by the comfort system ce

Page 36

41The signal for headlight range controlThe adaptive air suspension control unit sends the headlight range control unit a CAN message about the moment

Page 37

42ServiceControl unit codeThe code for both the standard and the sporty running gear is 15500.System initialisationThe system initialisation process i

Page 38

43Final control diagnosisFinal control diagnosis checks the function of the compressor, the solenoid valves and the struts/shock absorbers.Diagnosis i

Page 41

292Service292Home study program 292For internal company use onlyAll rights reserved, including the right to make technical changesCopyright* 2002 AUDI

Page 42 - System initialisation

5Operation: Integration in the MMI means that operation is user-friendly, logical and easy to learn.(See description in the "Operation and dis-pl

Page 43 - Measured value blocks

6Operation and displayVehicle levelsThe A8 comes either with a standard running gear (adaptive air suspension) or a sporty run-ning gear (adaptive air

Page 44

7292_006"lift" mode: + 25 mm+ 25 mm"lift" mode: Vehicle level is 25 mm higher than in "automatic" mode, comfort-oriented

Page 45

8Operation and display"lift" mode: Level 25 mm higher than "automatic" mode of sporty running gear, sporty suspension.Sporty runni

Page 46

9Operation and display systemThe process of switching from one mode to another and the display/monitoring of the system status all form part of the MM

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